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They are advanced measurement devices that are utilized to generate particularly precise three-dimensional models of objects that are scanned. They employ both manual or automated probes to essentially collect a specific amount of exact data points that represent an object. And then those objects are loaded into specialized software to render a digital representation of that specific object.
CMMs usually find use in quality control operations, where they test the dimensions of newly manufactured objects against preset standards to make sure they are accurate, and that the production is consistent.
Besides their function as QC equipment, they are usually employed in many other different applications such as the following:
# Equipment calibration
# Measurements
# Product digitizations
# Reverse-engineering
How Does a Coordinate Measuring Machine Work®
Depending on the probe type determines the operation of the CMM. However the general principles typically stay the same: a probe actually scans the surface of the object with styli, machine vision, or laser sensors to gain the specific coordinates of each data point.
Then those coordinates are compiled and inputted into the rendering software, and that software converts them into a digital representation. CMMs most of the time use direct computer control to automate the machine's particular movement to ultimately decrease the potential of human error, however, then it is possible to use manual operation too.
The Many Benefits Of Coordinate Measuring Machines
Most people don’t know this but there are several different types of CMMs that are available, and each one is classified based solely on the mounting style or the specific design of the probe.
The Different Types Of Coordinate Measuring Machines By Mounting Style
When you categorize CMMs by mounting style there are typically four main types and they include the following:
# Bridge CMMs: These are the most common type of CMMs. They consist of a three-axis structure and have a platform where the object rests. They are best for small components.
# Cantilever CMMs: They are similar to bridge models because they are suitable for use with smaller parts. Their specific design features a head that is attached to the base at just one point and has a platform that is open on three sides. This type of CMM offers better access and enables the automatic loading and unloading of parts that can fit inside the size restrictions.
# Gantry CMMs: These can handle larger and heavier objects that are in compatible with bridge or cantilever designs. They have to be mounted securely to the floor, therefore it limits portability, they specifically allow objects to be measured right from the floor.
# Horizontal Arm CMMs: These feature the most distinct design because their probes are mounted to horizontal arms instead of vertical arms. This specific design allows the probes to access more narrow components that are otherwise inaccessible.
Types of Coordinate Measuring Machine By Probe Design
CMMs can actually be broken down by the probe type and they include the following:
# Contact Probes These use a physical stylus that actually detects the coordinate by sending a very small electrical impulse.
# Non-Contact Probes These replace manual measurements with digital ones, they calculate the distance between the camera or the laser and the surface of the object.
The tradeoff to mostly consider with the probe type is the speed and the accuracy. Contact probes take much longer, however, they will generate more precise data than no-contact varieties. One solution is to employ a system that is multi-sensory and will use both the contact and non-contact methods.